Dough divider
V 900
- High weight accuracy over a long period
- Excellent processing of all common doughs
- Heavy duty dividing mechanism
- High weight accuracy over a long period
- Excellent processing of all common doughs
- Heavy duty dividing mechanism
Designed for high speed dough make up lines
The V 900 can be used for various processes.
Suitable to divide all common doughs such as wheat, rye, multigrain, whole wheat,
high water absorption doughs, as well as stiff doughs.
For high speed dough make up lines
Can be integrated in most classic bread lines
Hopper
Can be disconnected for easy cleaning
World's Premium quality
BASIC EXECUTION:
- 4, 5, 6, 7, 3 and 6, 4 and 8 pocket machine
- Dividing unit Ni-Resist with automatic oiling system on unit and inner conveyor, 12 adjustable dosing valves, oil tank, with automatic switch off in case of no oil
- Discharge conveyor cross 500 mm with quick-lock system, scraper and catch tray
- Separate drive on in- and outside conveyor with gear motors inclusive frequency inverter
- Pneumatic discharge flap with scraper (compressed air 250 l/h)
- Hopper stainless steel 75 litres, inside Teflon coated, H=1,769 mm
- Hopper base Teflon coated
- Frequency inverter for variable speed
- Operation : Siemens PLC on arm above discharge conveyor with on / off / emergency stop / position stop / Servo weight adjustment / pre-set counter / setting of discharge flap / setting of positioning roller
- Main piston Ni-Resist
- Measuring pistons in food safe bronze
- Knife made of stainless steel, hardened
- Cover plates stainless steel, brushed, with Schmersal safety switches
- Frame steel, nickel plated
- Crankshaft and drive rods nickel plated cast iron
Performance, maximum benefits and modular options
Principle:
The dividing of the desired dough quantity takes place in two stages:
The approximate dough quantity is drawn into the main chamber, after which the exact weight of the dough pieces is being measured in the dividing chamber.
The back slide (dividing chamber) moves vertically and drops the dough pieces vertically on the inner conveyor, after which the dough pieces are being taken over by the discharge conveyor.
Because the dough quantity in the main chamber is nearly the same as the total dough dividing quantity, the whole dividing process takes place in a very dough friendly manner.
- Product quality:
- Excellent processing of all common doughs – straight doughs as well as fermented doughs
- Dough is portioned in a stand still position of the measuring pistons under adjustable hydraulic pressure, to guarantee a high compression and an equal filling of all pistons
- Daily use:
- High weight accuracy over a long period by using the best possible parts and materials
- Heavy duty drive mechanism with a combination of cam disc and crankshaft drive
- Long machine life with minimum down time and a high weight accuracy
- Heavy duty dividing mechanism
- Large weight range
- Open front lever design for visual control of dough discharge
- All settings of the V 900 can be done automatically and stored in the PLC
- Touch screen operation with service program
- Cleaning:
- Easy cleaning of in- and outside conveyors
- Hopper can be disconnected for easy cleaning
- Oil catch pan underneath complete machine
Hourly capacity:
max. 12,000 pcs/h
Technical details:
4, 5, 6, 7, 3 and 6,
4 and 8 pocket machine
Per V 900 type:
Partitions:
4: 25 mm
5: 12,5 mm
6: 12,5 mm
7: 12,5 mm
3/6: 12,5 mm
4/8: 12,5 mm
Weight range:
4: 200 – 1,300 gr
5: 200 – 1,100 gr
6: 150 – 890 gr
7: 150 – 740 gr
3/6: 300 – 1,925 gr / 150 – 890 gr
4/8: 200 – 1,400 gr / 150 – 630 gr
Capacity:
4: 2,000 – 6,000 pcs/h
5: 2,500 – 7,500 pcs/h
6: 3,000 – 9,000 pcs/h
7: 3,500 – 10,500 pcs/h
3/6: 1,500 – 4,500 pcs/h / 3,000 – 9,000 pcs/h
4/8: 2,000 – 6,000 pcs/h / 4,000 – 12,000 pcs/h
Dimensions (lxwxh):
2,410 mm x 2,000 mm x 1,770 mm
Connected load:
230/400 V, 3 phase, 50 Hz + earth, 9,0 KVA
Pneumatic connection required
Weight:
Net: 2,900 kg, Gross: 3,100kg
Shipping volume:
4,2 m³
Options
- Hopper stainless steel 150 litres, inside Teflon coated, H=1,909 mm
- Hopper inside HDPE material
- Hopper base Nedox coated (NOT possible in combination with SR unit)
- Hopper base ceramic coated (in combination with SR unit)
- Movable oil catch tray under machine
- CleanTec version: S(our) R(estistant) unit, Combined inner and discharge conveyor on one moveable frame, Moveable oil catch tray, Pneumatics in a shielded box, Bearing housings with corrosion protection coating
- Dividing unit in SR material with 25 mm partitions (other size partitions on request)
- Secondary oiling system for sugar dissolving oil
- Lifting device knife and main piston
- Additional set for extra machine (B/V 700 until 2018, B/V 700 as from 2019 or V/TM 900)
- Blue Box V 900
rye-bread
Wheat doughs
whole-wheat-bread
multigrain-bread
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