Proofer
BIP 72
- Dust flour free process possible
- Proven concept due to many years of experience
- Many different custom-made versions available
- Dust flour free process possible
- Proven concept due to many years of experience
- Many different custom-made versions available
BIP 72 dough proofers are developed to obtain a fully automatic resting/proving process between rounder and moulder
This industrial intermediate dough proofer is suitable for all types of wheat- and mixed rye dough with a rye content up to 30%.
Proven concept
Thanks to many years of experience
Plexiglass windows
For visual inspection
World's Premium quality
BASIC EXECUTION:
- Dual infeed, one V-step belt controlled by photocell and pneumatically operated 2-way flipper gate, capacity max. 3,600 pcs/h
- Infeed by one 2-belt V-step belt with pallet infeed system (4 or 12 rows), capacity max. 5,000 pcs/h. Out-feed possible on 12 rows. Pneumatically timing flap with levers for 12 out-feeds
- Infeed by two 2-belt V-step belts with pallet infeed system, capacity max. 10,000 pcs/h. Out-feed on 12 rows. Pneumatically timing flap with levers for 12 out-feeds
- Proofer runs continuously
- Exhaust fan
- Cast iron hollow bolt chain wheels with shafts, nickel plated
- Polyethylene pockets, removable, washable, Ø 190 mm
- Windows Plexiglas
- Turning device, proofer trays and panels stainless steel, parts in contact with dough, Teflon coated
- UV lamps
- Frame closed stainless steel construction
- Chain with chain guides in stainless steel
- Drive depends on proofer capacity
- Stop switch for correct tray position
- Operation PLC control, Siemens S7 touch screen alternatively Allen Bradley
Performance, maximum benefits and modular options
Principle one V-step belt with 2-way flipper gate:
BIP 72 proofers are developed to obtain a fully automatic resting/proving process between rounder and moulder. The “self-thinking” photocell-controlled V-step belt with 2-way flipper gate feeds the dough pieces directly from the rounder into the proofer pockets.
The V-step belt feeds them alternatively into the 1st and 2nd row of the proofer.
This system ensures that only 1 dough piece per pocket will be fed, even if the dough pieces do not arrive continuously. The proofer runs continuously and 2% faster than the divider. When the dough pieces have completed one cycle, the transfer box up in the proofer brings them to the next row: the dough pieces from row 1 to row 3 and row 2 to row 4. When the dough pieces have completed all rows, the transfer box brings them from the last row through a discharge chute or a discharge conveyor (option) to the moulder or final rounder.
Principle one 2-belt V-step belt with pallet infeed system:
BIP 72 proofers are developed to obtain a fully automatic resting/proving process between rounder and moulder. The “self-thinking” photocell-controlled 2-belt V-step belt positions the dough pieces in the baskets of the pallet infeed. When the 12 baskets of the pallet infeed have been filled, the baskets will be opened, and the 12 dough pieces are fed through short chutes into the 12 pockets of the proofer.
This system ensures that only 1 dough piece per pocket will be fed, even if the dough pieces do not arrive continuously. The proofer runs continuously and approx. 2% faster than the divider. When the dough pieces have completed all rows, the transfer box brings them from the last row through a discharge chute or a discharge conveyor (option) to the moulder or final rounder.
Principle two 2-belt V-step belts with pallet infeed system:
BIP 72 proofers are developed to obtain a fully automatic resting/proving process between rounder and moulder. The two “self-thinking” photocell controlled 2-belt V-steps belts (one on each side of the tray) position the dough pieces in the baskets of the pallet infeed. When the 12 baskets of the pallet infeed have been filled, the baskets will be opened, and the 12 dough pieces are fed through short chutes into the 12 pockets of the proofer.
This system ensures that only 1 dough piece per pocket will be fed, even if the dough pieces do not arrive continuously. The proofer runs continuously and approx. 2% faster than the divider. When the dough pieces have completed all rows, the transfer box brings them from the last row through a discharge chute or a discharge conveyor (option) to the moulder or final rounder.
- Product quality:
- Only 1 dough piece per pocket will be fed, even if the dough pieces do not arrive continuously
- Teflon coated transfer box for dough transfer between pockets without sticking problems
- Daily use:
- Modular frame made of closed tubular profiles
- Reliable infeed systems
- Plexiglas windows for visual inspection
- Proven concept due to many years of experience
- Many different custom-made versions available
- Cleaning:
- Dust flour free process possible
(depending on dough) - Removable and washable synthetic dough pockets
- Ultraviolet lamps to prevent mould forming
- Dust flour free process possible
Hourly capacity:
Type dual infeed, one V-step belt controlled by photocell
and pneumatically operated 2-way flipper gate.
Capacity max. 3,600 pcs/h.
Type infeed by one 2-belt V-step belt
with pallet infeed system (4 or 12 rows).
Out-feed possible on 12 rows.
Capacity max. 5,000 pcs/h.
Type infeed two 2-belt V-step belts with pallet infeed system. Out-feed on 12 rows.
Capacity max. 10,000 pcs/h.
Technical details:
Type Dual infeed, one V-step belt controlled by photocell
and pneumatically operated 2-way flipper gate.
Drive: 0, 5 HP depending on proofer capacity.
Type Infeed by one 2-belt V-step belt
with pallet infeed system (4 or 12 rows).
Out-feed possible on 12 rows.
Pneumatically timing flap with levers for 12 out-feeds.
Drive depends on proofer capacity, 1 shaft, with synchronisation.
Gear motor with shear pin protection.
Type Infeed two 2-belt V-step belts
with pallet infeed system.
Out-feed on 12 rows.
Pneumatically timing flap with levers for 12 out-feeds.
Drive depends on proofer capacity, 1 shaft, with synchronisation.
Gear motor with shear pin protection.
Weight range:
200 - 1600 gr,
200 - 1800 gr for mixed dough
Dimensions (lxwxh):
Depending on execution
Connected load:
230/400 V, 50 Hz + earth,
KVA depending on execution
Weight:
2 - 60 KVA,
depending on execution
Shipping volume:
Depending on execution
Options
- Customer specific contents (adjusted height and length)
- Drive 2 shafts (one or two 2-belt V-step belt with pallet infeed system)
- Drive 3 shafts (one or two 2-belt V-step belt with pallet infeed system)
- Infeed by 2-belt V-step belt (Dual infeed, one V-step belt)
- Blower on infeed (Dual infeed, one V-step belt)
- Steaming device with hygrostat, steam magnet valve. Steampipe to be connected to steam device (boiler) of customer.
- Fully automatic climate control with steaming device, thermo/hygro sensor, heating, exhaust fan, regulation of temperature and humidity with digital display integrated in switch box. No cooling.
- Climate control with circulation system. Basic model I
- Climate control with circulation system. Basic model II
- Air-drying device for proofer pockets
- Central air-drying device on dough line i.e. discharge conveyor divider, rounder (CR 59 or CCR 59) and proofer infeed system (Dual infeed, one V-step belt)
- Central air-drying device on dough line i.e. discharge conveyor divider, rounder (CCR 69 AT) and proofer infeed system (Dual infeed, one V-step belt)
- Reinforced central air-drying device on dough line i.e. discharge conveyor divider, rounder (CCR 69 AT) on proofer infeed system (standard with pallet infeed)
- Central switching: divider, rounder, proofer and moulder are fed from one central switch board panel. In case of a problem on one of the machines, all foregoing machines (except the rounder) will be stopped in sequence, starting with the divider. Including cabling and cable channels.
- CPU control: central control of the whole line with the possibility to store the settings per product of each machine. Including digital read-outs of temperature and humidity. Only possible in combination with central switching and fully automatic climate control
- Master-slave regulation with digital read-out
- 2nd turning device
- Adjustable turning device (in case of adjustable speed and/or various dough weights)
- Turning device surveillance with photocell
- Platform with lighting for cleaning of turning station
- Discharge conveyor, L=4,000 mm with discharge roller and frequency inverter
- Additional belt lenght, price per meter
- Additional synthetic cover over conveyor, price per meter
- Flour dusting belt
- 2nd step belt for green method
- Double dough piece ejection device with weight cell (at several dough weights)
- Blue Box BIP 72
Wheat doughs
Mixed wheat doughs
Mixed rye bread
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